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Automated Vertical Hydroponic Forage Grass Cultivation System

Complete Turnkey Solution

2025-06-27

Automated Vertical Hydroponic Forage Grass Cultivation System

1. Core System Components

1.1 Vertical Circulating Cultivation Bed ("W" Shape Design)

Structure & Mechanism:

"W"-shaped chain-sprocket transmission system with high-strength industrial chains

Automated seedling tray baskets (PP material, load capacity: 20 kg/tray).

Multi-level movement (2-8 tiers, customizable height).

Guiding & Tensioning System:Hydraulic auto-tensioning，Nylon guide rollers

Drive System: Variable frequency motor + reducer,UPS backup power

Operational Flow:

Loading Station: Seedling trays are automatically loaded onto baskets.

Vertical Circulation: Trays move in a "W" pattern, optimizing light exposure.

Return Path: Trays smoothly transition back to the loading station via lower guide sprockets.

Automated Vertical Hydroponic Forage Grass Cultivation System 1

Automated Vertical Hydroponic Forage Grass Cultivation System 2

1.2 Intelligent Environmental Control System

Monitoring & Regulation: Parameter Sensor/Device Control Range
Temperature Sensors + Water-cooled HVAC 10-35°C (±1°C)
Humidity Hygrometer + Fogging System 50-90% RH
Light Intensity Full-spectrum LED 50-300 μmol/m²/s (adjustable)

Smart Adjustments:
Light-Temperature Coupling: Reduces LED intensity by 20% if temperature exceeds 28°C.
Dynamic Nutrient Dosing: Adjusts NPK ratios based on growth stage

Automated Vertical Hydroponic Forage Grass Cultivation System 3

1.3 Automated Production Modules

(A) High-Speed Seeding Line (2000 Trays/Hour)

Functions:

Automatic tray dispensing → Precision pneumatic seeding → Spraying (water/pesticides) → Stacking & palletizing.

Key Features:

98% seeding accuracy (suction-based for small seeds like ryegrass).

Integrated waste recycling (excess seeds, substrate).

(B) Industrial Water Treatment System

Sand Filtration，Carbon Filtration，Precision Filter，UV Sterilization.

Automated Vertical Hydroponic Forage Grass Cultivation System 4

1.4 Plant Growth Subsystem

Full-Spectrum LED Lighting:Energy-Saving Mode

Automated Spray System:

Nozzle Type,Hydration, cooling, pesticide application.

2.Smart Control & IoT Integration

2.1 Centralized Control Architecture
Hardware: PLC + HMI Touchscreen,Wireless Data (4G/5G/Wi-Fi).

Software Features:

Real-time monitoring (web & mobile app).

Data logging & analytics (5+ years storage).

Fault alerts & emergency stop.

2.2 Automation Logic Examples
If seed too dry → Activate irrigation injection.

If Humidity > 85% → Start exhaust fans.

If Power failure → Engage UPS backup.

3.Key Advantages

Automated Vertical Hydroponic Forage Grass Cultivation System 5

Category Benefit
Space Efficiency 3-8x higher yield vs. single-layer farming (20㎡ → 1.5 tons/day of ryegrass).
Labor Savings 70% reduction in manual work (fully automated from seeding to harvest).
Resource Savings 90% water recycling, 80% less fertilizer waste vs. traditional farming.
Faster Growth 30% shorter cycle (e.g., ryegrass maturity in 5 days vs. 7).
Energy Efficiency ≤0.5 kWh/kg (LEDs on off-peak power).

4.Economic Analysis